The wave of digitization is coming, sweeping the printing industry, and post-printing is no exception. Presumably many people have seen the post-press workshops of printing companies or specialized post-press enterprises. The workshop is filled with rows of workers who quickly operate manually. When people mention post-printing, it means low automation and labor-intensive. But now this situation is changing. A few years ago, industry experts summarized the "28-character" policy for the development of the printing industry, namely pre-press digital networking, multi-color printing efficiency, post-press diverse automation, and high-quality serialization of equipment. Automation is an inevitable trend and demand for industry development. Under such a trend, digital post-press has become the focus of people's attention because it has greatly improved the level of post-press automation.
Two working modes
It is understood that there are currently two working modes after digital printing. One is to embed a simple post-press binding link into the digital printing equipment to become one. Generally suitable for relatively simple post-press processing such as binding. For example, an Océ digital printing device directly embeds the part of the post-stamp saddle into the device and performs double-sided printing. In the binding part, after setting the parameters of the touch screen, a certain amount of book spine will be reserved for each page, because each page will be different because it is thicker. According to the product manager's introduction, the book that calibrates books is suitable for printing books with a maximum of 50 pages. This is a direct book-out mode with a complete set of multifunction binders in the digital printing press.
The other is a complicated online mode. You can also choose the form of wireless glue, hot melt glue for glue, and punching treatment, which are suitable for different personalized and complex needs. To meet this demand, special post-press equipment needs to be connected for special post-processing. For example, the recent cooperation between Kodak and Jingda, which is concerned by people in the industry, is more suitable to meet the relatively large number and complicated process requirements of post-press processing. It is suitable for the process, hardcover, and special-shaped photo albums.
According to Gao Bin, product manager of Jinglun Quanxun Technology Co., Ltd., Hewlett-Packard also has professional digital post-press equipment such as die-cutting and UV bronzing, which can be operated inline and non-line. The speed is about 60 meters per minute, the fastest can reach 100 meters, and the main console is mobile, the operator can operate at any location near the machine. He Yong, general manager of sales at MBO Printing Equipment System (Beijing) Co., Ltd., said that the process of completing the operation of the folding and folding equipment after online printing by foreign digital printing machines was also displayed on the computer, smoothly and quickly.
Suitable business type
Not everything is possible after digital printing. Post-press expert Wang Huaizhu believes that it also has a certain scope of use. This combination after digital printing is more suitable for the printing of short-run personalized products. Suitable for dozens to hundreds. Wang Huaizhu believes that this is suitable for thin books with the back of the entire book under 4 mm, and the textbooks are not suitable for 5 mm or more, so that the pagination time is longer and the binding equipment waits longer. There will be "cars pulling big goods".
Large-volume products are still more suitable for high-speed binding production lines with high-speed 5000 copies or even 10,000 or 20,000 copies. Because the digital printing method determines that the post-press speed is low, because the digital printing method is a single-work mode, only after the content of a book is matched can it be bound, and only enough books can be stapled. This intermediate equipment In the waiting state, the speed will be reduced. However, Wang Huaizhu believes that because the connected digital post-press binding equipment is easier to modify the parameters according to the different printing activities, the parameters that can only be modified by the traditional binding machine in the past half an hour and an hour, the digital binding machine has been modified in ten seconds, which has also greatly improved The speed of conversion between printing and living. Gao Bin also believes that different production methods and different time-saving links are different. Although it will be slightly lower in speed compared to high-speed industrial production, its automated process is equivalent to the ease of production and the reduction of time consumption.
In terms of equipment prices, Wang Huaizhu said that although the speed of digital binding machines is not as good as the traditional industrial binding machines, it is not cheap because of the convenience of changing parameters and the high degree of digitization and automation.
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